APPLICATIONS
HIGH - PURITY METAL POWDERS
POWDER METALLURGY
Powder Metallurgy (PM) is an advanced manufacturing process where metal powders are used to produce high-performance components and materials. Instead of melting metals, PM involves compacting and sintering metal powders—allowing for greater precision, lower energy use, and the ability to create complex geometries and customized properties not possible through traditional casting or machining.
At Renesis, our protected low-temperature electrochemical process produces high-purity, fine, and spherical metal powders, designed specifically for the industries of tomorrow — all while reducing emissions, waste, and reliance on centralized infrastructure. The process is tailored to achieve the desired powder morphology.
Additive Manufacturing
Additive Manufacturing (AM) — also known as metal 3D printing — is transforming how industries design, prototype, and produce complex metal components. Instead of removing material (as in machining), AM builds parts layer by layer from fine metal powders, enabling unprecedented design freedom, efficiency, and sustainability.
At Renesis, we specialize in producing high-purity, spherical metal powders for use in various AM technologies.
Coating technologies
Applications of Metal Powders in Coating Technologies
Metal powders play a critical role in advanced coating technologies, providing enhanced surface properties, corrosion resistance, thermal stability, and aesthetic appeal across various industries. With the right morphology and purity, metal powders can be applied via thermal spraying, cold spraying, plasma spraying, electrostatic coating, and more.
At Renesis, we produce high-purity, fine, and tailored metal powders that meet the demands of functional, protective coatings — all with a low-carbon, electrochemical production process.
Energy Storage
As the global transition to renewable energy accelerates, high-performance, scalable, and sustainable energy storage solutions are more critical than ever. Metal powders are at the heart of this shift — enabling the development of next-generation batteries, fuel cells, supercapacitors, and hydrogen storage systems.
At Renesis, we produce high-purity, fine metal powders tailored for energy storage applications — with a focus on decarbonization, circularity, and performance.
Electronics
As electronics and semiconductor technologies push toward miniaturization, higher performance, and energy efficiency, high-purity metal powders play an increasingly vital role. These powders are used in conductive materials, thermal management, magnetic applications, and specialized microfabrication processes across the entire electronics value chain.
At Renesis, we develop ultra-pure, fine, and customizable metal powders that meet the demanding requirements of the electronics and semiconductor sectors — from printed circuits to next-gen chip architectures.
Catalysis & Chemical Processes
Fine metal powders act as catalysts or reactive materials in green chemical production, water treatment, and fuel generation.
Metal powders play a vital role in enabling and accelerating countless chemical reactions across industries — from refining and petrochemicals to pharmaceuticals and environmental applications. Their high surface area, reactivity, and tunable properties make them ideal for use as catalysts, catalyst supports, and reactive agents.
advanced manufacturing capabilities
Selected projects
Automotive
Our journey began with a team of skilled engineers dedicated to crafting custom-built machines to meet the unique requirements of our clients. Through the development of prototypes, we laid the foundation for our activities and honed our competencies in mechanical and electrical design, software development, machine manufacturing, and assembly and commissioning.
Case: honing machines
The honing machine is a device used for processing the internal surface of semi-finished cast iron sleeves by the honing method using diamond files. By employing appropriately synchronized servo motors during processing, the internal surface of the sleeves achieves a suitable grid of scratches with specified parameters.
Plastic processing
case: polyurethane materials production - automated station
Automated station for the production of polyurethane chemical materials. Equipped with an industrial robot to execute various mold pouring trajectories. The production system manages the operation of 12 molds, each of which is independently serviced. The system fully controls the technological parameters, including temperature, pressure, flow, and trajectory.
Mining and metallurgy
case: electrochemical chromium powder production
Production of high granularity (over 325 mesh, with the possibility to increase to 1200 mesh) spherical metallic chromium powder with a purity of 99.6%, surpassing what is achievable with conventional technology;
Generation of four additional „by-products” during the process, (aluminosilicates, sodium sulfate, iron oxalate and green hydrogen) which contributes to additional revenue streams and minimize waste.
• Reduced environmental impact: absence of toxins, Cr6+ and halogens, and significantly less waste (5 times) and emissions (20 times less) compered to conventional technology.
Metallurgy
case: foundry - molding sand distribution system
A system for optimizing the distribution of molding sand during the preparation of molds for the casting process was designed and implemented in the foundry industry. The system was integrated with the components of the press that compacts the molding sand inside the casting molds. This solution allows for the elimination of production defects caused by imperfections in the castings resulting from surface contamination of the molds.
Medtech
case: protective masks assembly line
Assembly and testing line for the functionality and sealing integrity of a protective device intended for people working in dusty environments. The assembly process requires the use of numerous components, which are taken from dedicated bins and subjected to sequential assembly. The order of picking and assembling parts is strictly defined and supervised by the line controller. An industrial robot equipped with an advanced vision system for recognizing and controlling the quantity and quality of the applied adhesive is used to apply adhesive paths to the unit's casing.
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